Wi-Gear MB200 User Manual

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Summary of Contents

Page 1 - SERVICE MANUAL

PN 9001145BMB200iPrinter SERVICE MANUAL

Page 2 - SATO America, Inc

Unit 2: Technical DataSATO MB2i Service Manual PN 9001145B Page 2-2PHYSICAL CHARACTERISTICSHeight (maximum) 2.87 Inches (73 mm)Width (maximum) 3.47 I

Page 3 - TABLE OF CONTENTS

Unit 2: Technical DataSATO MB2i Service Manual PN 9001145B Page 2-3PRINTMethod Direct ThermalSpeed (maximum) 4.05 Inches Per Second (103 mm/s) (varies

Page 4 - CHARTS & DIAGRAMS

Unit 2: Technical DataSATO MB2i Service Manual PN 9001145B Page 2-4CHARACTER CONTROLExpansion up to 12 x in either the X or Y coordinates.Charcter Pi

Page 5 - INTRODUCTION

SATO MB2i Service Manual PN 9001145B Page 3-1INTERFACESPECIFICATIONS• Interface Specifications• AD-HOC Connectivity

Page 6 - ABOUT THIS MANUAL

Unit 3: Interface SecificationsSATO MB2i Service Manual PN 9001145B Page 3-2INTERFACE SPECIFICATIONSThis chapter presents the printer interface types

Page 7 - THEORY OF OPERATION

Unit 3: Interface SpecificationsSATO MB2i Service Manual PN 9001145B Page 3-3802.11B WIRELESS INTERFACE802.11 refers to a family of specifications dev

Page 8 - SWITCHES AND INDICATORS

Unit 3: Interface SecificationsSATO MB2i Service Manual PN 9001145B Page 3-4RS232C SERIAL INTERFACEThis interface is an industry standard for seriall

Page 9 - TECHNICAL DATA

Unit 3: Interface SpecificationsSATO MB2i Service Manual PN 9001145B Page 3-5INFRARED RAYS (IRDA)Infrared communications is based on technology which

Page 10

Unit 3: Interface SecificationsSATO MB2i Service Manual PN 9001145B Page 3-6The IrCOMM protocol runs on top of IrDA and supports the emulation of a p

Page 11 - CHARACTER FONT CAPABILITIES

Unit 3: Interface SpecificationsSATO MB2i Service Manual PN 9001145B Page 3-7BLUETOOTHBluetooth is a short-range, wireless technology operating in the

Page 12 - BAR CODE CAPABILTIES

SATO America, Inc.10350A Nations Ford RoadCharlotte, NC 28273Main Phone: (704) 644.1650Technical Support Hotline: (704) 644.1660Technical Support Fax:

Page 13 - SPECIFICATIONS

Unit 3: Interface SecificationsSATO MB2i Service Manual PN 9001145B Page 3-8ALL INTERFACE TYPESRECEIVE BUFFERThe data stream is received from the hos

Page 14 - INTERFACE SPECIFICATIONS

Unit 3: Interface SpecificationsSATO MB2i Service Manual PN 9001145B Page 3-9AD-HOC CONNECTIVITYTo configure the printer for ad-hoc connectivity, an R

Page 15 - 802.11B WIRELESS INTERFACE

Unit 3: Interface SecificationsSATO MB2i Service Manual PN 9001145B Page 3-10Figure 3-3a/b, SATO MB200i Properties7. Check the COM1: Serial Port opti

Page 16 - RS232C SERIAL INTERFACE

Unit 3: Interface SpecificationsSATO MB2i Service Manual PN 9001145B Page 3-1113. Open the SATO MB200i Configuration Tool screen (Figure 3-5) and ente

Page 17 - INFRARED RAYS (IRDA)

Unit 3: Interface SecificationsSATO MB2i Service Manual PN 9001145B Page 3-12COMPUTER SETUPPerform the following procedure to configure the host comp

Page 18

Unit 3: Interface SpecificationsSATO MB2i Service Manual PN 9001145B Page 3-135. When the Advanced screen (Figure 3-8) appears, select the Computer-To

Page 19 - BLUETOOTH

Unit 3: Interface SecificationsSATO MB2i Service Manual PN 9001145B Page 3-14Figure 3-10, Wireless Network Properties10. When the Wireless Network Co

Page 20 - ALL INTERFACE TYPES

Unit 3: Interface SpecificationsSATO MB2i Service Manual PN 9001145B Page 3-1514. Alter the following fields as necessary:• IP Address: Change to 150.

Page 21 - AD-HOC CONNECTIVITY

Unit 3: Interface SecificationsSATO MB2i Service Manual PN 9001145B Page 3-165. When the TCP/IP Wizard welcome screen (Figure 3-14) appears, press th

Page 22

Unit 3: Interface SpecificationsSATO MB2i Service Manual PN 9001145B Page 3-177. Press the Finish button when the TCP/IP Wizard exit screen (FIgure 3-

Page 23

PN 9001145BTABLE OF CONTENTSINTRODUCTIONAbout This Manual 1-2General Description 1-3Theory Of Operation 1-3Switches & Indicators 1-4TECHNICAL DATA

Page 24 - COMPUTER SETUP

Unit 3: Interface SecificationsSATO MB2i Service Manual PN 9001145B Page 3-18Figure 3-17, SATO MB200i Properties

Page 25

SATO MB2i Service Manual PN 9001145B Page 4-1LCD DISPLAY• Display Fields•LCD Screens• Maintenance Mode

Page 26

Unit 4: LCD DisplaySATO MB2i Service Manual PN 9001145B Page 4-2DISPLAY FIELDSThe LCD Display is an intergrated purchase option only and applicable o

Page 27 - Figure 3-13, Printer Ports

Unit 4: LCD DisplaySATO MB2i Service Manual PN 9001145B Page 4-3WIRELESS FIELD STRENGTH (2)When the Wireless LAN has been set, the received electric f

Page 28

Unit 4: LCD DisplaySATO MB2i Service Manual PN 9001145B Page 4-4LCD SCREENSSTARTUPSTATUS LCD DETAILFormatting Displays the SATO logo and the phase “F

Page 29

Unit 4: LCD DisplaySATO MB2i Service Manual PN 9001145B Page 4-5DEFAULT SETTING MODESTATUS LCD DETAILDefault Setting Displays the current mode to be p

Page 30

Unit 4: LCD DisplaySATO MB2i Service Manual PN 9001145B Page 4-6PRINTER ERRORSSTATUS LCD DETAILLow Battery Displays location of error. The battery

Page 31 - LCD DISPLAY

Unit 4: LCD DisplaySATO MB2i Service Manual PN 9001145B Page 4-7MAINTENANCE MODEThe Maintenance Mode allows for the Wireless LAN to be configured and/

Page 32 - DISPLAY FIELDS

Unit 4: LCD DisplaySATO MB2i Service Manual PN 9001145B Page 4-8WIRELESS LANSTATUS LCD DETAILSetup Menu Allows the selection of whether to setup thew

Page 33 - OPERATIONAL STATUS (3)

SATO MB2i Service Manual PN 9001145B Page 5-1PRINTERCONFIGURATION• Printer Configuration• Configuration Modes

Page 34 - LCD SCREENS

PN 9001145BPRINTER CONFIGURATIONPrinter Configuration 5-2Factory Defaults 5-2RS232C Quick Reference Table 5-2IRDA Quick Reference Table 5-2Bluetooth

Page 35

Unit 5: Printer ConfigurationSATO MB2i Service Manual PN 9001145B Page 5-2PRINTER CONFIGURATIONThe keys of the operator panel and dip switches are

Page 36 - STATUS LCD DETAIL

Unit 5: Printer ConfigurationSATO MB2i Service Manual PN 9001145B Page 5-3BLUETOOTH QUICK REFERENCE TABLEDESCRIPTION DIP SWITCHES HEAD PRINT KEY FEED

Page 37 - MAINTENANCE MODE

Unit 5: Printer ConfigurationSATO MB2i Service Manual PN 9001145B Page 5-4CONFIGURATION MODESThis chapter provides an overview of the various confi

Page 38 - WIRELESS LAN

Unit 5: Printer ConfigurationSATO MB2i Service Manual PN 9001145B Page 5-5LABEL SENSOR SELECTIONThis function allows for the determination of the sen

Page 39 - CONFIGURATION

Unit 5: Printer ConfigurationSATO MB2i Service Manual PN 9001145B Page 5-6DISPENSE MODEThis feature allows for the determination of the method of d

Page 40

Unit 5: Printer ConfigurationSATO MB2i Service Manual PN 9001145B Page 5-7DOWNLOAD MODEThis download feature allows the operator to download print jo

Page 41

Unit 5: Printer ConfigurationSATO MB2i Service Manual PN 9001145B Page 5-8The block number starts from 1, and when counting to 255, the number goes

Page 42 - CONFIGURATION MODES

Unit 5: Printer ConfigurationSATO MB2i Service Manual PN 9001145B Page 5-9FONT DOWNLOAD MODEA flash ROM is used to internally store and delete font d

Page 43 - LABEL SENSOR SELECTION

Unit 5: Printer ConfigurationSATO MB2i Service Manual PN 9001145B Page 5-10DOWNLOAD FONT REGISTRATIONSTATUS DESCRIPTION ACSII HEX TRANSFERNot Alrea

Page 44 - DISPENSE MODE

Unit 5: Printer ConfigurationSATO MB2i Service Manual PN 9001145B Page 5-11ONLINE COMMAND MODEThis function allows the selection of receiving command

Page 45 - DOWNLOAD MODE

SATO MB2i Service Manual PN 9001145B Page 1-1INTRODUCTION• About This Manual• General Description• Theory Of Operation• Switches & Indicators

Page 46

Unit 5: Printer ConfigurationSATO MB2i Service Manual PN 9001145B Page 5-12CRC (CYCLIC REDUNDANCY CHECK) MODEAllows the operator to enable or disab

Page 47 - FONT DOWNLOAD MODE

Unit 5: Printer ConfigurationSATO MB2i Service Manual PN 9001145B Page 5-13SLEEP & AUTO-OFF MODEThis mode is a non-interactive mode that is provi

Page 48

Unit 5: Printer ConfigurationSATO MB2i Service Manual PN 9001145B Page 5-14

Page 49 - ONLINE COMMAND MODE

SATO MB2i Service Manual PN 9001145B Page 6-1TROUBLESHOOTING• Error Signals• Troubleshooting Table• Interface Troubleshooting• Test Print Troubleshoot

Page 50 - Figure 5-7, CRC Check Mode

Unit 6: TroubleshootingSATO MB2i Service Manual PN 9001145B Page 6-2ERROR SIGNALSLED MODE DESCRIPTIONRed illuminatedAll modesCause: Low battery char

Page 51 - SLEEP & AUTO-OFF MODE

Unit 6: TroubleshootingSATO MB2i Service Manual PN 9001145B Page 6-3TROUBLESHOOTING TABLEIMAGE VOIDSDamaged print head or electronics. Replace as requ

Page 52

Unit 6: TroubleshootingSATO MB2i Service Manual PN 9001145B Page 6-4INTERFACE TROUBLESHOOTINGRS232 SERIAL INTERFACECHK TROUBLESHOOTING STEPEnsure the

Page 53

Unit 6: TroubleshootingSATO MB2i Service Manual PN 9001145B Page 6-5TEST PRINT TROUBLESHOOTINGChapter provides instruction on special printing to iden

Page 54 - ERROR SIGNALS

Unit 6: TroubleshootingSATO MB2i Service Manual PN 9001145B Page 6-6TEST LABEL PRINTINGThe test label is designed to assist in the identification of

Page 55 - TROUBLESHOOTING TABLE

SATO MB2i Service Manual PN 9001145B Page 7-1REPLACEMENTPROCEDURES• Print Head• Dispense Bar• Platen Roller• Paper Roller• Main Circuit Board (A)• Mai

Page 56 - INTERFACE TROUBLESHOOTING

Unit 1: IntroductionSATO MB2i Service Manual PN 9001145B Page 1-2ABOUT THIS MANUALThis manual is laid out consistent with the product discussed and

Page 57 - TEST PRINT TROUBLESHOOTING

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-2REPLACEMENT PROCEDURESThis unit contains step-by-step instructions for the

Page 58 - TEST LABEL PRINTING

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-3Figure 7-1b, Print Head ReplacementDISPENSE BAR REPLACEMENT1 Switch off

Page 59 - PROCEDURES

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-44 Rotate the dispense bracket forward while prying the bracket away from t

Page 60

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-5PLATEN ROLLER REPLACEMENTThe platen roller is a high wear component due to

Page 61 - DISPENSE BAR REPLACEMENT

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-65 Lift the worn platen roller assembly from the platen roller bracket and

Page 62 - Dispense Bar

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-7MAIN CIRCUIT BOARD (A) REPLACEMENT1 Switch off the printer and remove po

Page 63 - PLATEN ROLLER REPLACEMENT

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-8MAIN CIRCUIT BOARD (B) REPLACEMENT1 Perform steps 1 through 4 of the Ma

Page 64 - DISPENSER ROLLER

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-9PANEL & LCD BOARD REPLACEMENT1 Switch off the printer and remove pow

Page 65 - Screws x2

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-10EYE-MARK SENSOR REPLACEMENT1 Switch off the printer and remove power s

Page 66

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-116 Insert the replacement eye-mark sensor to the inner cover and route the

Page 67 - Screw x1

Unit 1: IntroductionSATO MB2i Service Manual PN 9001145B Page 1-3GENERAL DESCRIPTIONThe MB200/201i are compact, transportable printers designed for

Page 68 - EYE-MARK SENSOR REPLACEMENT

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-12GAP SENSOR REPLACEMENT1 Switch off the printer and remove power supply

Page 69 - Not Good

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-13Figure 7-9b, Gap Sensor ReplacementCOVER-OPEN SENSOR REPLACEMENT1 Switc

Page 70 - GAP SENSOR REPLACEMENT

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-144 Remove one screw securing the defective sensor to the printer chassis.5

Page 71 - COVER-OPEN SENSOR REPLACEMENT

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-15DRIVE GEAR REPLACEMENT1 Switch off the printer and remove power supply

Page 72

Unit 7: Replacement ProceduresSATO MB2i Service Manual PN 9001145B Page 7-16DRIVE MOTOR REPLACEMENT1 Switch off the printer and remove power supp

Page 73 - DRIVE GEAR REPLACEMENT

SATO MB2i Service Manual PN 9001145B Page 8-1ADJUSTMENTPROCEDURES• Pitch Adjustment• Print Darkness• Default Setting Mode• Factory Clear Mode

Page 74 - Drive Motor

Unit 8: Adjustment ProceduresSATO MB2i Service Manual PN 9001145B Page 8-2ADJUSTMENT PROCEDURESThis unit covers all of the printer adjustment procedu

Page 75 - ADJUSTMENT

Unit 8: Adjustment ProceduresSATO MB2i Service Manual PN 9001145B Page 8-3PRINT DARKNESSThis feature allows the print density sharpness to be adjusted

Page 76

Unit 8: Adjustment ProceduresSATO MB2i Service Manual PN 9001145B Page 8-4DEFAULT SETTING MODEThe Default Settings Mode allows the printer to be retu

Page 77 - PRINT DARKNESS

Unit 8: Adjustment ProceduresSATO MB2i Service Manual PN 9001145B Page 8-5FACTORY CLEAR MODEFactory clear is the process of reinitializing the printer

Page 78 - DEFAULT SETTING MODE

Unit 1: IntroductionSATO MB2i Service Manual PN 9001145B Page 1-4SWITCHES AND INDICATORSThe table below identifies and defines printer switches and

Page 79 - FACTORY CLEAR MODE

Unit 8: Adjustment ProceduresSATO MB2i Service Manual PN 9001145B Page 8-6

Page 80 - Unit 8: Adjustment Procedures

SATO MB2i Service Manual PN 9001145B Page 9-1CHARTS & DIAGRAMS• Cover Removal Diagram

Page 81

Unit 9: Charts & DiagramsSATO MB2i Service Manual PN 9001145B Page 9-2COVER REMOVAL DIAGRAMFigure 9-1a, Cover Removal DiagramLeft Cap Right Cap

Page 82 - COVER REMOVAL DIAGRAM

Unit 9: Charts & DiagramsSATO MB2i Service Manual PN 9001145B Page 9-3Figure 9-1b, Housing Cover RemovalTop Housing CoverLeft Housing CoverScrew B

Page 83 - Lid Hinge Pin

Unit 9: Charts & DiagramsSATO MB2i Service Manual PN 9001145B Page 9-4

Page 84

SATO MB2i Service Manual PN 9001145B Page 2-1TECHNICAL DATA• Physical Characteristics• Enviromental•Power• Processing• Sensing• Regulatory Approvals•P

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